PRODUCTS

Trionic Fiber

Softer, Stronger, Lasts Longer.
Finally, the fusion of nylon and polyethylene.

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Throughout the long and evolving history of the synthetic turf industry, manufacturers have pursued the ambitious goal of combining the best characteristics of two fundamentally different polymers—polyethylene (PE) and nylon (PA)—into a single, hybrid fiber that would offer both outstanding durability and a comfortable playing surface. In the earliest days of artificial grass development, right up through the late 1980s and early 1990s, most turf fibers were made entirely of nylon because of its well-documented resilience, dimensional stability, and exceptional tensile strength. This quest for the ideal fiber blend has driven countless lab tests, on-field trials, and iterative improvements throughout the late 1990s and into the 21st century, as manufacturers continue to refine fiber cross-sections, polymer ratios, and texturizing techniques in pursuit of a surface that delivers the ultimate balance of performance, safety, and lifespan.

AstroTurf now offers the TRIONIC fiber. This patent-pending development is a feat of chemical engineering never before achieved in the history of our industry. TRIONIC combines player friendly PE with ultra-durable nylon to deliver the ultimate fiber. TRIONIC is the new WONDERFIBER! Close-up of Trionic Fiber pictured.

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WHAT MAKES TRIONIC SO DIFFERENT?

While some core systems may use two polyethylene compounds as a cost-saving shortcut, Trionic fibers are a totally different technology. To produce Trionic, polyethylene and nylon molecules are fused into a copolymer and then extruded as a single fiber. This patent-pending process chemically blends polyethylene with nylon, providing the softness of current fibers with the durability, strength, and resilience of nylon.

GET STARTED HERE:

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FIBER SHAPE

  • Legend Fiber Shape

    • Reflect and refract light

    • Rigidity

    • No weak points

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Entanglement Technology

    • Superior strength

    • Combats splitting

    • Strong against UV exposure and use

    Our Trionic fiber features entanglement technology for superior strength. In fact, we now use this same technology in all of our PE fibers.

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SHARKSKIN

  • Sharkskin Texture on Microscopic Level

    • Less abrasive fiber for players

    • Improves tuft bind

    • Increases longevity of field

The Difference:

The Trionic Fiber shows similar levels of degradation at 150,000 Lisport Cycles as the High Micron Monofilament fiber shows at 100,000 cycles, so it wears about 50% better than a similar fiber without the nylon reinforcement. While the High Micron monofilament is an excellent choice for an all-PE fiber, it simply doesn’t compare to the Trionic with nylon! Polyethylene fibers, regardless of how they are made, or how they may be combined, do not compare to the strength, resilience, and durability of TRIONIC.

Comparison of grass types: left labeled 'High Micron' with 100,000 cycles, right labeled 'Trionic' with 150,000 cycles.

Introducing Trionic Plus

AstroTurf’s Wonder-Fiber and The Synthetic Turf Council’s
2019 Innovation of the Year just got better!

Trionic Plus now offers these amazing technological advancements

The secret is in the compatibilizers. These compounds encase the nylon polymers, which are suspended within the PE to reinforce the fiber. These compatibilizers have an affinity with both PE and the nylon. They are polar on the inside, and non-polar on the outside. In essence, the compatibilizers bridge the gap.

Five years of pre-market research and development, constant testing, and continuous tweaking have enabled us to develop the optimal compatibilizers for long term integrity and durability.

Why is Trionic Plus unlike all others?

In developing the TRIONIC PLUS protocols we combined one layer of polyethylene over a core. Testing proved this to be unreliable and more prone to splitting than current monofilament fibers.

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TRIONIC Fiber via an Electrion Microscope

Comparison table showing features of Trionic and Trionic Plus technologies, including fiber shape, reflectors and refracts light, entanglement technology, sharkskin technology, sanitization, DualChill, and StatBlock.

The difference between TRIONIC and TRIONIC PLUS

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SANITIZED™

  • Sanitized silver-based technology helps eliminate odors and provides long-lasting protection. It works by eliminating bacterial odors and preventing the buildup of microbes on AstroTurf face fibers.

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DUALCHILL™

  • DualChill’s ability to act as a thermal shield strengthens the fibers allowing them to be more resilient and durable over long time periods. Test results done on the same fiber package and without DualChill, shows that there is an average of up to 42% improvement in IR reflectivity.

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STATBLOCK™

  • New carbon-based anti-static ingredient molecularly bound into the face fiber that inhibits the buildup of static electricity. Anti-static components are used in the industry, but AstroTurf brings in the first DNA level addition. Testing shows up to a 17x reduction in static levels when StatBlock™ is introduced into the synthetic turf fibers.

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